Different Standards of Wire Drawing Dies

 

DIN 1547 Type Wire Drawing Dies

 

Millimeter

DIN 1547
Type

Nib

Casing

Dia.

Ht.

Dia.

Ht.

D10-0804

8

4

28

12

D10-1008

10

8

28

16

D10-1210

12

10

28

20

D10-1412

14

12

28

22

D10-1613

16

13

43

25

D10-2017

20

17

43

32

D10-2520

25

20

53

35

D10-3024

30

24

75

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R Type ( Inch type) Wire Drawing Dies

Inch

Type

Nib

Casing

Dia.

Ht.

Dia.

Ht.

R2

0.325

0.33

1

0.563

R3

0.45

0.38

1.5

0.75

R4

0.5

0.45

1.5

0.875

R5

0.625

0.6

2

0.875

R6

0.71

0.7

3

1.125

R7

0.768

0.768

3

1.375

R8

1

0.82

3

1.75

R9

1.187

0.82

3

1.75

R10

1.5

1

3

2

R11

1.83

1.25

4

2.25

R12

2.185

1.375

4

2.375

R14

2.56

1.375

6

2.5

R15

3

1.375

6

2.5

R16

3.5

1.375

7

2.5

R17

4

1.5

7

2.5

R18

5.5

2.125

9

4.5

R19

6.5

2.125

11

4.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

JIS type / W-type Wire Drawing Dies

Millimeter

JIS Type

Nib

Casing

Dia.

Ht.

Dia.

Ht.

W101

6

4

24

7

W102

9

6

24

12

W103

12

8

30

15

W104

15

10

42

20

W105

20

14

55

24

W106

25

18

60

28

W107

30

22

70

35

W108

35

25

85

40

W109

40

27

100

45

W110

50

30

125

50

W111

60

35

145

60

W112

70

40

175

70

W113

80

45

195

80

W114

90

50

215

90

W115

100

50

230

90

W116

110

50

230

90

W117

120

55

250

100

W118

130

55

275

100

W119

140

60

295

110

W120

150

60

315

110

 

 

Other Standards of Wire Drawing Dies

Millimeter

Type

Nib

Casing

Dia.

Ht.

Dia.

Ht.

B

13

10

30

16

D

16

14

32

20

G

22

18

40

26

H

30

21

66

35

K

40

25

95

40

L

50

28

95

48

M

60

35

114

60

N

75

35

114

70

O

90

35

145

70

 

Dies for Mig wire drawing

Mig Wire Draw Dies

We at Regal Carbide Dies have many years of experience in the manufacturing of dies used in wire drawing of Mig / Co2 wire and for welding electrodes. These dies are made in a very specialized manner. Due care has to be taken to maintain the concentricity of the dies which is a very important factor in the overall die life.

Die Design for these Mig dies

These are some of the factors which are to be kept in mind for making these Mig wire dies.

  • Proper shrink fitting of the carbide pellets in steel case.
  • Making the Outer diameter of the steel concentric with respect to the inner carbide bore of the die.
  • As the die is used for coating of copper on the steel wire, very good surface finish is required on the entry angle of the die.
  • proper angle lapping is done in the die from both the sides. Entry angle of 12-14 degree and exit angle of 30 degree is made in the die.
  • Bearing length in the die should be approx about 30% of the inner bore which is generally 0.765mm or 1.16 mm.

I hope that you have found this post helpful. For any further information , or for ordering the dies , you can fill the Quick Reply form on your right.

You might also find this page helpful which has some of the useful links to some of my articles and posts.  Click here.

Flux Coating Dies Manufacturers

FLUX COATING DIES FOR WELDING ELECTRODES

 We at RCDPL are flux coating dies manufacturers in India. These Carbide Flux coating dies are used in the extrusion of welding rods .  In this process,  wire is fed in the machine which is then passed along with the rutile mixture in the coating die , also known as the extrusion dies. After the wire is passed through this die, a coating of rutile mixture takes place which is then taken to the baking oven on a conveyer belt. After baking, the welding rod is ready for use.

Flux Coating Dies

Many different size of flux coating dies are used in the welding electrode industry.  Some of the good Welding Electrode Plant Manufacturers are:

  • Deccan  Dynamics       Flux Coating Die Size       = 15 mm Dia , 20 mm L
  • Sharp  Tools                   Coating Die Size            = 15mm Dia , 20 mm L
  • Hydromech                    Coating die Size            = 15 mm Dia , 18 mm L
  • Gangaa Machines
  • Omega Weldrod Systems

Wire straightening and cutting machines are used to cut the EQ wires into the desired sizes. In this machine first the wire is fed as inlet , which is then straightened with the help of 5 spinner dies . Once the wire is straightened, it is cut to desired length with Threaded carbide nozzles and carbide cutters.

For further information or for ordering , contact us here.

Carbide Wire Drawing Dies For Steel Wires

Tungsten Carbide is extensively used in the making of wire drawing dies for steel wire , like M.S (Mild Steel) , High carbon steel, low carbon steel , CHQ(Cold Heading Quality) Steel , EQ (Electrode Quality)Steels are easily drawn from these carbide dies. Apart from Steels, copper, aluminium, brass , solder wires and various other alloys are also drawn from these wire dies.

 

Steel Wire Drawing Dies Profile

The die profile in case of steel wire drawing  is quite different than that for copper or aluminium wire dies. To get the best results, bearing length in case of steel wire drawing is approximately around 75 to 100 percent of the wire size to be drawn.  Also reduction angle is around 12 -16 degrees.

 

Now a days, a new concept of Pressure wire drawing dies has come up. In this type of die, a combination of two wire draw dies is used.

Read the rest of this page »

Carbide Dies for Bimetal Contact Rivets

Bimetal Contact Rivets manufacturing has increased many folds in India in the recent years. We at Regal Carbide Dies are associated with this industry by providing carbide dies in the manufacturing of these bimetal contact rivets. Now many people are importing machines from Taiwan for making these rivets.

We have specialized in the toolings of these machines like YFC-28 or YFC-30 machines . We are making Preforming dies, Shankers, Cutting dies and Quills for these machines.  We have many satisfied customers in this line.

Apart from that we provide them with wire drawing dies for drawing of silver or copper .

 

 

 

Wet Wire Drawing Dies Manufacturers

There are two different types of wire drawing dies in the wire industry. Wet  wire drawing and dry wire drawing dies . In wet wire drawing , all the wire draw dies are submerged in the lubricant and subsequent draws are taken in a compact machine of either 9, 11 or 13  dies.  Where as in dry wire drawing, the die is placed in a die box which is filled will lubricant powder.

Generally dry wire drawing process is used more so in the drawing of steels and bigger sizes of wires.  In case of copper, aluminium and their alloys, generally wet wire drawing machines are made use of.

Types of Dies used in Wet Wire Drawing :  For bigger bore sizes the client have an option of using either tungsten carbide die, or a PCD Die. But in smaller bore sizes, generally most of them are using PCD Dies also known as Poly Crystalline Diamond die or Synthetic Diamond Die.  In dry wire drawing majority of customers use carbide dies .

The Die Profile for Wet Wire draw dies:  Generally for wet wire drawing, the bearing length of the die is kept very small as compared to dry drawing.  As in wet drawing the speed of the machine is much higher, to reduce friction and wear and tear of the die, approach angle is kept more in these dies .

Some of the manufacturers of wet wire draw machines of good quality are:

Some of the lubricant sources are as follows;

For Wet wire draw dies some of the names are as follows:

 

 

 

Extrusion Dies for Conform Machines

We at Regal Carbide Dies Pvt Ltd have started making Conform machine Extrusion dies  to our product portfolio. We supply these extrusion dies to many companies in very close working tolerances. Conform machines are used generally for extrusion of copper ( 8mm rods) and Aluminium of 9 or 10mm wire rods. This is a continuous extrusion process.

Extrusion die for Conform Machine  The main advantage of this type of machine is that the final size can be made directly from the wire rod, hereby reducing the time spent .
This is far cheaper than conventional drawing where number of wire draws  are needed to reach a final size.

Apart from extrusion dies for conform machines , we make many other products. For a full preview of our products — Click here

Sector Shaped T.C Compacting Dies

 T.C Compacting Dies

Sector Shaped T.C Compacting Dies

We at Regal Carbide Dies Pvt Ltd, have added Sector Shaped T.C Compacting Dies to our range of manufactured products. We have made the die in tungsten carbide with wide entry and exit angles on both sides of the die for smooth passage of the compacted wires.Sector Shaped T.C Compacting Dies
We have made the die according to the sample of compacted wires provided by our client.
The die is mirror polished for best results .  Have a look at the die as seen in the image.

We can make these dies as per clients drawings or actual physical sample.

For further discussion and orders , you can contact us at our below mentioned address or email us your requirements.

Compacting Dies

Carbide Compacting Dies

Split Compacting Dies

Apart from these shaped compacting dies, we make Compacting dies in two piece as well. These dies help in reducing the down time of the machine and avoid wastage, as the wire has not to be cut in case of wire breakage. The die can be opened, the wire can again be fed to the die. As you can see, we provide these dies in carbide with dowel pin attached. The die is mirror polished for best surface finish of the compacted wires.

 

 

 

Stranding Dies for Wire Ropes

We at Regal Carbide Dies Pvt Ltd, India are manufacturing wire stranding dies and tools for wire rope industry. We make these stranding dies for wire ropes as well as  carbide bushes for these  stranding / bunching machines.Stranding Dies 1 Stranding Dies. We make these dies also known as gripping dies in hardened Die Steel , or High Carbon High Cromium Steel . Now a days , many of the clients have started using Carbide lined Stranding Dies for wire ropes gripping. We give good surface finish on the die . The hardness of these die steel stranding dies is approx 58 HRC. We make these gripper dies as per client’s samples or drawings for both Indian as well as Chinese machines.

Carbide Bushes

Carbide Bushes

Carbide Bushes for Stranding We make many different types of carbide bushes . Some clients use straight bushes, some use bushes with collar, and some people use tapered carbide bushes. We make these carbide bushings as per client’s drawings or samples.

Product Range